High Quality Double Heads Filler Customized 20-1000l Bid(Bag In Drum) Aseptic Filling Machine Ton Box Filling Machine With Plc Sus304/316

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aseptic filling machine Overview
The high-quality double-head customized 20-1000L BID (barrel bag) aseptic filling machine is specially designed for efficient and large-capacity filling of liquid and semi-liquid products such as juice, jam, and pulp. Advanced PLC control design, made of food-grade SUS304/316 stainless steel, offers optimal performance, durability and hygiene, making it ideal for the food and beverage industry.

The machine features a dual-head design that can fill two containers simultaneously, increasing throughput and efficiency in large-scale production environments. With customizable filling capacities ranging from 20L to 1000L, BID Aseptic Filling Systems ensure product is free from contamination while extending shelf life and are ideal for bulk packaging in totes or BID bags.

aseptic filling machine Main features:
Dual-head filling system: The dual-head configuration can fill two containers at the same time, significantly increasing throughput and shortening filling time, thereby improving production efficiency.
Aseptic filling technology: Aseptic filling systems ensure that your products, such as juices, jams and pulps, are packaged under aseptic conditions, maintaining freshness and preventing contamination.
PLC control: The programmable controller (PLC) can accurately control and monitor the entire filling process in real time. Simple operation and intuitive setup make adjustments quick and easy.
Customizable filling capacity: This machine is highly customizable and can fill BID bags or tote bags from 20L to 1000L to meet different production needs and packaging requirements.

Stainless steel structure: The machine is made of SUS304/316 stainless steel, ensuring durability, corrosion resistance, and compliance with strict food safety standards.
Energy Saving: This machine is optimized for high performance and energy efficiency, reducing operating costs while maximizing output.
High-speed operation: The system adopts double heads, specially designed for high-speed, continuous filling, improving production efficiency and reducing downtime.
Reduce Product Loss: This machine uses precise filling technology to minimize spillage and product wastage, thereby increasing overall output.

aseptic filling machine picture

aseptic filling machine application:
Juice Production: Ideal for filling various fruit juices, vegetable juices and other liquid beverages under aseptic conditions to extend shelf life.
Jams and Pulp: Ideal for packing jams, pulps and purees into totes or BID bags, ensuring the product remains fresh and contamination-free.
Agricultural products: Suitable for filling and bulk packaging of semi-liquid agricultural products such as fruit purees, sauces, and concentrates.
Food Processing: Used in large-scale food production where bulk packaging and long shelf life are critical.

aseptic filling machine feature:
1.Double-head aseptic filling:
Simultaneous filling: Using a double-head design, two containers can be filled at the same time, and the filling speed is doubled compared to a single-head machine.
Synchronous or independent operation: The two machine heads can operate simultaneously or independently, providing flexibility for different production plans and product types.
2. Aseptic filling technology:
Aseptic packaging: BID (barrel bag) aseptic filling technology ensures that products are filled in a sterile environment, maintaining their quality, flavor and nutritional content, thereby extending the shelf life.
Long shelf life: Aseptic packaging prevents contamination, which is especially important for products such as juices, jams and pulps that need to remain fresh during storage and transportation.

3. High-performance PLC control:
Automation: The PLC control system automates the entire filling process, reducing human errors and improving the accuracy of the filling amount.
Data logging: PLC systems can record data for quality control and process optimization to effectively track production batches.
4. Customizable filling capacity:
The filling range is highly customizable, with the machine capable of filling BID bags or totes from 20L to 1000L. This makes the machine suitable for both small batches and large-scale industrial production.
Adjustable filling parameters: PLC allows the operator to adjust filling capacity, filling time and other settings to adapt to different product characteristics and production needs.

5. Durable and hygienic construction:
SUS304/316 stainless steel: The entire machine is made of food-grade SUS304/316 stainless steel, ensuring long-term durability, easy cleaning, corrosion resistance, and wear resistance.
Seamless design: Seamless construction reduces the risk of product contamination during the filling process, making it easy to clean and sanitize between production runs.
6. High speed, low maintenance:
The machine's dual-head configuration reduces filling time while maintaining high accuracy.
The filling system features minimal downtime and low maintenance requirements, ensuring continuous production and optimal efficiency.
7. Energy-saving operation:
The machine is designed to operate with minimal energy consumption, ensuring lower operating costs and increased productivity in large-scale manufacturing environments.

aseptic filling machine Technical specifications:
Filling capacity: 20L to 1000L per ton box or BID bag.
Filling speed: up to 1000L/hour, depending on product viscosity and specific application.
Material: SUS304/316 stainless steel, food grade, hygienic and durable.
Control system: PLC combined with HMI touch screen to facilitate operation, monitoring and control.
Filling method: BID (bag-in-barrel) technology is used for aseptic filling, which can extend the shelf life and product preservation.
Air Source: Compressed air required for operation (optional nitrogen flush for enhanced product preservation).
Power supply: 380V/50Hz (can be customized according to regional requirements).
Weight: Approximately 1500-3000 kg, depending on configuration and capacity.
Size: Can be customized according to production capacity and available space (please contact us for specific layout dimensions).

aseptic filling machine Main advantages:
Increase production speed: A dual-head system can fill two containers simultaneously, doubling productivity and reducing bottlenecks in large-scale operations.
Long shelf life: Aseptic filling technology ensures products remain fresh, safe and of high quality throughout their shelf life.
Flexible and Expandable: Can be filled with a variety of containers, from small BID bags (20L) to large tote bags (1000L), making it suitable for both small and large-scale production.
Durable and hygienic: The machine is made of SUS304/316 stainless steel, which is corrosion-resistant and ensures high standards of hygiene.
Energy Saving: Designed to reduce energy consumption while maintaining high productivity, making it cost-effective in the long run.

Contact us for more information:
For more details about our high quality dual-head custom 20-1000L BID tote aseptic filling machine or to discuss your specific filling needs, please contact us. Our team is ready to provide tailor-made solutions and guide you to the best option for your production requirements.

In summary:
The double-head customized 20-1000L BID aseptic filling machine is the perfect solution for large-scale, efficient and hygienic filling of juice and jam.

KUNSHAN YGT IMP.&EXP. CO.,LTD is a innovative, learning and technical international company.(together with Kunshan Yiyanghe Machinery Co.,ltd as manufacture). With enhanced creativity, YGT has tackled many technical problems. Built close cooperation between many food machinery manufacturer as well as outstanding packing and consumable material companies. Communication played an important role throughout the whole growth of YGT. Thanks to research and development institutions, equipment manufacturing factories and our clients, YGT won good reputation and confidence among our peers and kept upgrading and improving product performance.

YGT mainly focus on technical consulting and business service for fruit and vegetable processing equipment and packing consumable. The most optimum technology, high cost performance and superior after-sales service are specially designed for clients. Not only Africa, South-east Asia and South Africa, but also European and American clients also regard highly of YGT.

For the purpose of “creativity, learning, service”, YGT adhere to “team share , efficient cooperate, customer care ” concept, to make YGT known, familiarized and trusted by more and more people in the world.

with food processing machine and relative package two branch to provide convenient for clients demand.

-- Food Machinery Establishment and Development :

a manufacturer and supplier for fruit & vegetable processing equipment. OEM for clients custom made equipment since 2013.

We specialize in handling tropical fruits turnkey project.:

• Mango/papaya pulp production line
• Pineapple/guava juice production line
• Dilution System processing plant
• Dairy milk processing plant & machiner

Also we sell single equipment for plant assemble:

• Washing Machine & Blancher
• Crusher & Juice Extractor
• CIP&TankS(storage/blending)
• Pasteurizer/UHT sterilizer
• Aseptic filler

-- Pakcage Material Establishment and Development :

Factory was established in 2002 with the main products of aseptic bag for concentrated juice/paste, BIB and IBC bags. The company is now a leading package enterprise in China and accumulate lot long-term cooperation clients.

Main Product:
-High Standard and Alufoil Barrier aseptic bag,1-220L

-BIB bags,1-30L (aseptic,non-aseptic type)

-Kind of fitment

-Relative matched filling machine

Production:

Production in clean room (Class 100:000)

Quality Control and Innovation Environment

Certificates and Honors

ISO9000

FSSC22000

SGS

FDA Certificate